Several approaches are explored and developed to improve the contouring accuracy in CNC machines. A tuning procedure is proposed to tune the gains so as to achieve matched axial dynamics. The contouring accuracy for both linear and circular contours can be significantly improved. For circular contours, the radial errors resulting from the limited bandwidth of the axial dynamics can be further reduced by feedforward compensation. A two-stage stiction compensation scheme is proposed to reduce or eliminate the contour errors caused by stiction. A model-based Taylor series expansion error compensation (TSEEC) approach formulates the contour error as a Taylor series expansion around points along the desired path and compute compensation components as deviations from these points. Finally, an integral sliding mode control (ISMC) approach, due to its robustness against model uncertainties and external disturbances, is developed to improve the tracking accuracy for each individual axis, thus the overall contouring accuracy.

Autorentext

Dr Xue-Cheng Xi received BEng and MEng from Nanjing University of Aeronautics and Astronautics, China in 1996 and 1999, respectively, and MEng and PhD from the National University of Singapore in 2004 and 2009, respectively. His research interests include control, mechatronics and CNC. Currently he is a lecturer at Shanghai Jiao Tong University.