An attempt has been made to develop the relation between the different variables for inherent system of a sugar mill.The crushing mill elements are Housing,Grooved rollers, Pinions,Journal Bearings,Trash Plates,Under feed roller & Lubrication system.The research provides a new metric of success for Mechanical,R & D Organizations, FEA Engineers & Sugar Industry.The author validates the mathematical,FEA analysis & experimental results & optimizes the mill elements & operating parameters for higher efficiency.The findings are: Fatigue strength of mill roller bearing surface is improved by cold roller Burnishing. Analyzing metal Journal Bearing as well as Nylon, Delirin, PTFE & Lubron.Without lubrication, Lubron provides best results with no wear & tear and no rise in temperature. The static & dynamic forces on rollers & pinions deflect the Limbs.Optimized load reduces deflection & increases life. Characteristics of a Trash plate enhance more noise & vibration.But with smooth curvature & designed Feed Angle,it consumes less power. The pinion wears out due to bending load by scoring action. Its life increases with proper Lubrication, alignment of shaft, equal load distribution.

Autorentext

Prof.(Dr) G.J.Vikhe Patil holds a Master & Doctorate Qualification in Mechanical Engineering ,University of Pune (India). His area of interest is Design,Vibration,FEA & NVH. His total experience in Sugar Industry & teaching is 35 years.Presently he is working as Principal at Amrutvahini College of Engineering (India) & consultant to Sugar Industry.