Fundamentals of Modern Manufacturing

Klappentext Fundamentals of Modern Manufacturing: Materials, Processes, and Systems is designed for a first course or two-course sequence in manufacturing at the junior or senior level in mechanical, industrial, and manufacturing engineering curricula. The distinctive and "modern" approach of the book emerges from its balanced coverage of the basic engineering materials, the inclusion of recent manufacturing processes and comprehensive coverage of electronics manufacturing technologies. The quantitative focus of the text is displayed in its emphasis on manufacturing science, greater use of mathematical models and end-of-chapter problems. This International Adaptation of the book offers revised and expanded coverage of topics and new sections on contemporary materials and processes. The new and updated examples and practice problems helps students gain solid foundational knowledge and the edition has been completely updated to use SI units. Zusammenfassung Fundamentals of Modern Manufacturing: Materials, Processes, and Systems is designed for a first course or two-course sequence in manufacturing at the junior or senior level in mechanical, industrial, and manufacturing engineering curricula. The distinctive and "modern" approach of the book emerges from its balanced coverage of the basic engineering materials, the inclusion of recent manufacturing processes and comprehensive coverage of electronics manufacturing technologies. The quantitative focus of the text is displayed in its emphasis on manufacturing science, greater use of mathematical models and end-of-chapter problems. This International Adaptation of the book offers revised and expanded coverage of topics and new sections on contemporary materials and processes. The new and updated examples and practice problems helps students gain solid foundational knowledge and the edition has been completely updated to use SI units. Inhaltsverzeichnis 1 INTRODUCTION AND OVERVIEW OF MANUFACTURING1.1 What Is Manufacturing?1.2 Materials in Manufacturing1.3 Manufacturing Processes1.4 Production Systems1.5 Manufacturing EconomicsPart I Engineering Materials and Product Attributes2 THE NATURE OF MATERIALS2.1 Atomic Structure and the Elements2.2 Bonding between Atoms and Molecules2.3 Crystalline Structures2.4 Noncrystalline (Amorphous) Structures2.5 Engineering Materials3 MECHANICAL PROPERTIES OF MATERIALS3.1 Stress-Strain Relationships3.2 Hardness3.3 Effect of Temperature on Properties3.4 Fluid Properties3.5 Viscoelastic Behavior of Polymers4 PHYSICAL PROPERTIES OF MATERIALS4.1 Volumetric and Melting Properties4.2 Thermal Properties4.3 Mass Diffusion4.4 Electrical Properties4.5 Electrochemical Processes5 ENGINEERING MATERIALS5. 1 Metals and Their Alloys5.2 Ceramics5.3 Polymers5.4 Composite Materials6 DIMENSIONS, SURFACES, AND THEIR MEASUREMENT6.1 Dimensions, Tolerances, and Related Attributes6.2 Conventional Measuring Instruments and Gages6.3 Surfaces6.4 Measurement of Surfaces6.5 Effect of Manufacturing ProcessesPart II Solidification Processes7 FUNDAMENTALS OF METAL CASTING7.1 Overview of Casting Technology7.2 Heating and Pouring7.3 Solidification and Cooling8 METAL CASTING PROCESSES8.1 Sand Casting8.2 Other Expendable-Mold Casting Processes8.3 Permanent-Mold Casting Processes8.4 Foundry Practice8.5 Casting Quality8.6 Castability and Casting Economics8.7 Product Design Considerations9 GLASSWORKING9.1 Raw Materials Preparation and Melting9.2 Shaping Processes in Glassworking9.3 Heat Treatment and Finishing9.4 Product Design Considerations10 SHAPING PROCESSES FOR PLASTICS10.1 Properties of Polymer Melts10.2 Extrusion10.3 Production of Sheet and Film10.4 Fiber and Filament Production (Spinning)10.5 Coating Processes10.6 Injection Molding10.7 Compression and Transfer Molding10.8 Blow Molding and Rotational Molding10.9 Thermoforming1...

Inhalt

1 INTRODUCTION AND OVERVIEW OF MANUFACTURING 1.1 What Is Manufacturing? 1.2 Materials in Manufacturing 1.3 Manufacturing Processes 1.4 Production Systems 1.5 Manufacturing Economics Part I Engineering Materials and Product Attributes 2 THE NATURE OF MATERIALS 2.1 Atomic Structure and the Elements 2.2 Bonding between Atoms and Molecules 2.3 Crystalline Structures 2.4 Noncrystalline (Amorphous) Structures 2.5 Engineering Materials 3 MECHANICAL PROPERTIES OF MATERIALS 3.1 Stress-Strain Relationships 3.2 Hardness 3.3 Effect of Temperature on Properties 3.4 Fluid Properties 3.5 Viscoelastic Behavior of Polymers 4 PHYSICAL PROPERTIES OF MATERIALS 4.1 Volumetric and Melting Properties 4.2 Thermal Properties 4.3 Mass Diffusion 4.4 Electrical Properties 4.5 Electrochemical Processes 5 ENGINEERING MATERIALS 5. 1 Metals and Their Alloys 5.2 Ceramics 5.3 Polymers 5.4 Composite Materials 6 DIMENSIONS, SURFACES, AND THEIR MEASUREMENT 6.1 Dimensions, Tolerances, and Related Attributes 6.2 Conventional Measuring Instruments and Gages 6.3 Surfaces 6.4 Measurement of Surfaces 6.5 Effect of Manufacturing Processes Part II Solidification Processes 7 FUNDAMENTALS OF METAL CASTING 7.1 Overview of Casting Technology 7.2 Heating and Pouring 7.3 Solidification and Cooling 8 METAL CASTING PROCESSES 8.1 Sand Casting 8.2 Other Expendable-Mold Casting Processes 8.3 Permanent-Mold Casting Processes 8.4 Foundry Practice 8.5 Casting Quality 8.6 Castability and Casting Economics 8.7 Product Design Considerations 9 GLASSWORKING 9.1 Raw Materials Preparation and Melting 9.2 Shaping Processes in Glassworking 9.3 Heat Treatment and Finishing 9.4 Product Design Considerations 10 SHAPING PROCESSES FOR PLASTICS 10.1 Properties of Polymer Melts 10.2 Extrusion 10.3 Production of Sheet and Film 10.4 Fiber and Filament Production (Spinning) 10.5 Coating Processes 10.6 Injection Molding 10.7 Compression and Transfer Molding 10.8 Blow Molding and Rotational Molding 10.9 Thermoforming 10.10 Casting 10.11 Polymer Foam Processing and Forming 10.12 Product Design Considerations 11 PROCESSING OF POLYMER MATRIX COMPOSITES AND RUBBER 11.1 Overview of PMC Processing 11.2 Open-Mold Processes 11.3 Closed-Mold Processes 11.4 Other PMC Shaping Processes 11.5 Rubber Processing and Shaping 11.6 Manufacture of Tires and Other Rubber Products Part III Particulate Processing of Metals and Ceramics 12 POWDER METALLURGY 12.1 Characterization of Engineering Powders 12.2 Production of Metallic Powders 12.3 Conventional Pressing and Sintering 12.4 Alternative Pressing and Sintering Techniques 12.5 Powder Metallurgy Materials and Economics 12.6 Product Design Considerations in Powder Metallurgy 13 PROCESSING OF CERAMICS AND CERMETS 13.1 Processing of Traditional Ceramics 13.2 Processing of New Ceramics 13.3 Processing of Cermets 13.4 Product Design Considerations Part IV Metal Forming and Sheet Metalworking 14 FUNDAMENTALS OF METAL FORMING 14.1 Overview of Metal Forming 14.2 Material Behavior in Metal Forming 14.3 Temperature in Metal Forming 14.4 Strain Rate Sensitivity 14.5 Friction and Lubrication in Metal Forming 14.6 Forming Limit Diagram 15 BULK DEFORMATION PROCESSES IN METAL WORKING 15.1 Rolling 15.2 Forging 15.3 Extrusion 15.4 Wire and Bar Drawing 16 SHEET METALWORKING 16.1 Cutting Operations 16.2 Bending Operations 16.3 Drawing 16.4 Equipment and Economics for Sheet-Metal Pressworking 16.5 Other Sheet-Metal-Forming Operations 16.6 Sheet-Metal Operations Not Performed on Presses 16.7 Bending of Tube Stock Part V Material Removal Processes 17 THEORY OF METAL MACHINING 17.1 Overview of Machining Technology 17.2 Theory of Chip Formation in Metal Machining 17.3 Force Relationships and the Merchant Equation 17.4 Power and Energy Relationships in Machining 17.5 Cutting Temperature 18 MACHINING OPERATIONS AND MACHINE TOOLS 18.1 Machining and Part Geometry 18.2 Turning and Related Operations 18.3 Drilling and Related Operations 18.4 Milling 18.5 Machining Centers and Turning Centers 18.6 Other Machining Operations 18.7 Machining Operations for Special Geometries 18.8 High-Speed Machining 19 CUTTING-TOOL TECHNOLOGY 19.1 Tool …